Promote the intelligent transformation of the textile industry, this matchmaking will give the most systematic solution
On May 11th, the 2018 Textile and Apparel Smart Manufacturing Solution Promotion and Textile Intelligent Manufacturing System Solution Supplier Matchmaking Meeting was held in Beijing.
Gao Yong, Party Secretary of China National Textile and Apparel Council, Wang Ruihua, Deputy Director of the Equipment Industry Department of the Ministry of Industry and Information Technology, Cao Xuejun, Deputy Director of the Consumer Products Industry Department, Wang Shutian, Chairman of the China Textile Machinery Association, Zhu Xiangmin, Chief Engineer, Lu Honggang, Li Yi, Xu Lin, etc. Meeting. More than 60 heads of textile equipment companies, representatives of textile and garment companies, smart manufacturing system integrators, hardware and software suppliers, and other representatives of textile intelligence manufacturing units attended the meeting.
Consolidate the foundation to promote the intelligent transformation of the textile industry
Gao Yong, party secretary of the China Textile Industry Federation, pointed out in his speech that China’s economy is currently shifting from high-speed development to high-quality development, while high quality development and smart manufacturing are the basis. According to the “Thirteenth Five-Year Plan” of the textile industry, the textile industry must establish six smart demonstration production lines for spinning, chemical filament, knitting, printing, non-woven fabrics, and apparel, and a woven intelligent production workshop. At present, the intelligent manufacturing line for spinning and chemical fiber filaments is progressing rapidly. In the last two years, spinning production can be realized at night and the unmanned spinning process can be realized. However, overall, the textile process has only achieved automation, numerical control, and informationization. It is still far from the requirement of true intelligence. It still needs to make up classes in the industries 2.0, 2.5, and 3.0, and there is still a distance from the industry 4.0 requirements. In this regard, there should be sober understanding. Due to the continuous increase in labor costs and difficulties in recruiting companies, textile companies are facing tremendous pressure for transformation and upgrading, which also forces companies to carry out automation and numerical control transformation. The textile industry chain is long, and the progress of smart manufacturing in all aspects of production is not the same. Gao Yong believes that in addition to spinning and chemical fiber smart production, the biggest need for the current production process is clothing. The sewing process has achieved rigging and has not yet been automated. It takes a long time to realize unattended operation. Gao Yong proposed that we must promote the intelligent manufacture of textile and apparel. On the one hand, we must establish and improve the smart manufacturing demonstration production line. On the other hand, we must speed up the promotion in the industry and the relevant supply chain must be continuously improved. The convening of the conference is to centralize and organize the suppliers of intelligent manufacturing system solutions, to quickly establish and popularize the textile and apparel intelligent manufacturing demonstration lines, and to promote the promotion of smart textile manufacturing systems.
Cao Xuejun, deputy director of the Consumer Products Department of the Ministry of Industry and Information Technology, stated that in the “Made in China 2025”, smart manufacturing is the main direction of transformation and upgrading and building a strong country. Smart manufacturing has already had some good practices for the textile industry. It has played an important role in improving production efficiency, improving product quality, improving market responsiveness, mitigating shortages of labor, and restricting the environment. In recent years, with the joint efforts of the China Textile Machinery Association and enterprises, the progress of smart manufacturing in the textile industry has been particularly noticeable. Six production lines have been proposed in the “Thirteenth Five-Year Plan”, and cotton spinning, chemical fiber, clothing, and knitting have been successful. In the pilot project, 12 projects were included in the pilot demonstration of the Ministry of Industry and Information Technology, and 18 projects were included in the special support for smart manufacturing new models and standards verification platforms. Although the pilot demonstration has made some progress, the foundation of smart manufacturing in the entire industry is still relatively weak. There are only 400 enterprises participating in the industry in the industry. There are less than 150 companies that have passed the single assessment, and only tens of intelligent workshop companies have completed the production line. Homework is uneven, and tasks are very heavy; at the same time, key technologies and software must be further improved. Miao Miao, minister of the Ministry of Industry and Information Technology, pointed out at the 2018 Intelligent Manufacturing International Conference on May 9th that he must unswervingly promote intelligent manufacturing. He put forth four efforts: he must focus on making up short boards, focus on promoting applications, and lay stress on strengthening foundations and efforts to expand. open. These four efforts are equally applicable to the textile industry. Through today's matchmaking meeting between suppliers and enterprises, we can use demand as a foundation and innovation as a support to make textile manufacturing industry-wide intelligent manufacturing system solutions more complete, more reproducible, and more scalable so as to promote textiles. Smart manufacturing improvements.
Wang Ruihua, Deputy Director of the Department of Equipment Industry of the Ministry of Industry and Information Technology, introduced the overall situation of the current domestic smart manufacturing development. She said that in recent years, through pilot demonstrations, three-year action plans, and other measures, the traditional industrial transformation and upgrading and smart manufacturing construction have achieved certain results. The development of intelligent manufacturing not only promoted the improvement of equipment companies' supply capacity, but also achieved innovative application of more than 4,000 sets of equipment, achieved rapid improvement in the industrial Internet field, and promoted the conversion of new and old kinetic energy in the industry, achieving all aspects of information technology. The integrated joint innovation. With the entry of Internet companies and the integration of social funds, the development model of the Commonwealth has basically taken shape. Wang Ruihua said that the current intelligent manufacturing promotion system has been formed, some of the concepts have come to the ground, and high-quality development has become a consensus. In the next stage of development, the industry and enterprises should further supplement the short board, promote the application, lay the foundation, expand the opening, and further promote the driving of the intelligent manufacturing project. The relevant state agencies will also increase the threshold for the application of the pilot demonstration project, and formulate and refine the supplier. Solutions, improve the basic framework of standards, models, etc., promote cooperation between domestic manufacturing companies and leading international companies and agencies, and further promote the development of smart manufacturing.
Wang Shutian, president of the China Textile Machinery Association, said that China's textile industry is an industry that has competitive advantages in the world and has the conditions for the development of smart manufacturing. In order to promote the strengthening of the textile industry on the basis of smart manufacturing, the Ministry of Industry and Information Technology has conducted a lot of guidance and guidance on the specific work of smart textile and apparel manufacturing, and related suppliers and companies have also made many efforts. There is a risk in the current intelligent investment of enterprises, which requires entrepreneurs to have vision and courage. Wang Shutian pointed out that the current rapid development of science and technology, the construction of the platform is particularly rapid, because the platform can focus on companies in different industries and integrate resource advantages. He hopes to divide the alliance of the textile industry through the China Intelligent Manufacturing System Solution Provider Alliance, which can contribute to the development of the Chinese textile industry.
Closely Connected Supplier Alliance Provides System Solutions
In order to improve the integration of public R&D, industrial application and marketing of intelligent manufacturing systems in the textile industry, the integrated public service platform will further stimulate the development of intelligent manufacturing equipment in the textile industry and promote the transformation and upgrading of the textile industry to a new generation of intelligent manufacturing. Solutions for intelligent manufacturing systems in the textile industry The Alliance of Suppliers and the China Federation of Intelligent Manufacturing System Solution Providers Alliance for Textile Industry was established in December last year.
Zhu Xianmin, head of the division of the textile industry division of the China Intelligent Manufacturing System Solution Provider Alliance, introduced the current operation of the alliance. He said that under the support of the Ministry of Industry and Information Technology, the National Development and Reform Commission, and the Ministry of Science and Technology, China's textile and clothing industry has achieved certain results in smart manufacturing, and has the conditions for the establishment of alliances. For example, in the construction of a digital demonstration plant for the automatic roll-down and packaging warehousing of polyester filament yarn, cotton spinning, dyed yarn dyeing, and double needle bed warp knitting machines, the customization of garment production, and the customization and production integration of knitted fabrics, etc. , The core intelligent manufacturing equipment suppliers, system integrators, software developers and users form their own integrated research, production, and research institutes. The Alliance of Intelligent Manufacturing System Solution Providers in the Textile Industry and the Alliance of China's Intelligent Manufacturing System Solution Providers Alliance of the Textile Industry by China Textile Machinery Association, Beijing Institute of Mechanical Industry Automation, Shenyang Xinsong Robot Automation Co., Ltd., and Machinery Industry Sixth Design and Research Institute Co., Ltd., Jingwei Textile Machinery Co., Ltd., and Zhengzhou Textile Machinery Engineering Technology Co., Ltd. consist of more than 30 units. The chairman unit is the China Textile Machinery Association. The establishment of the alliance provides strong support for the intelligent manufacturing of the textile industry at the supply end and the demand end.
After a period of preparatory operations, the alliance has achieved certain levels of research in intelligent manufacturing standards such as "knitted equipment communications", "knitted fabric production control", "general model of warp-knitted digital workshops" and "dyeing and finishing intelligent equipment communication". progress. In June 2017, after hosting the China Intelligent Manufacturing System Solution Provider Alliance Textile Industry Smart Manufacturing Matchmaking Symposium, more than a dozen companies were co-designing and manufacturing standards for textile machinery, and a 10,000-ton-class biomass non-woven fabrics production smart factory. The full-process robot integrated demonstration application project for dyeing yarn-dyed yarn production, and the robotic automation long-flow production line demonstration application project for chemical fiber filaments were successfully implemented.
Zhu Xianmin said that the next step in the work of the alliance will focus on three aspects. First, based on the requirements of the “National Smart Manufacturing Standards System Construction Guide”, relying on the National Textile Machinery and Accessories Standards Committee, in accordance with the respective characteristics of the textile industry segmentation areas, continue to organize the research work on the application standards of the textile intelligent manufacturing industry. The second is to continue to organize the meeting of the textile industry intelligent manufacturing system solutions, organize related companies to conduct thematic docking, organize suppliers and users to carry out specific project docking, organize colleges and suppliers to conduct big data analysis, artificial intelligence application docking, vigorously promote Excellent system solutions for the textile industry. Thirdly, at the 2018 China International Textile Machinery Exhibition and the ITMA Asia Exhibition, we will focus on displaying outstanding system solutions for alliance members, promoting alliances, and expanding the social influence of the alliance.
Collaborative Innovation All parties work together to achieve an intelligent manufacturing blueprint
Since the "Twelfth Five-Year Plan", the new model of smart manufacturing has basically covered the six major fields of textile and garment manufacturing under the efforts of government, industry, academia, research, and all parties for many years.
China National Intelligent Manufacturing System Solution Providers Alliance Secretary-General of the textile industry alliance, Deputy Secretary-General of the China Textile Machinery Association Hou Yi system introduced the current intelligent manufacturing system solutions typical of the textile and apparel industry. Representatives and experts from the fields of chemical fiber, spinning, knitting, non-wovens, and apparel, as well as representatives of suppliers of intelligent manufacturing solutions, shared their experiences and thoughts on smart manufacturing.
Chief Engineer Mei Feng of Jiangsu Guowang Hi-Tech Fibers Co., Ltd. analyzed the requirements for the development of chemical fiber companies and introduced the concept of intelligent production of polyester filaments for future factories. Mei Feng said that the current level of integration in the chemical fiber industry is getting higher and higher. On the one hand, companies increase efficiency and reduce costs with scale. On the other hand, the functional requirements of products are getting higher and higher, and specialization must be achieved with leading technologies. Customized production. In the future, the company will realize full-process intelligent digital production from product performance, function design, melt delivery, polymerization, spinning, entanglement process, manufacturing, inspection, logistics, and packaging, and realize the products through industrial cloud and industrial big data. Customized production. Specifically, it includes building a chemical fiber online trading platform, building a production process simulation system, a digital intelligent processing system, realizing on-line quality monitoring and management of the entire production process, building a smart logistics system, intelligent clearing and intelligent replacement, cleaning and purging, and spinneret testing. Assembly system, smart microscopy robot system. He also briefed suppliers on the current demand for intelligentization of chemical fiber companies: how to comply with the overall design requirements of smart factories, combined with chemical fiber process improvement, and achieve simultaneous enhancement of efficiency, variety, and quality; for spinning plate clearing, component disassembly, and POY There are targeted breakthroughs in key processes such as silk and how to build their own big data applications and platforms.
Liu Zhengqin, Assistant Dean of Shandong Lutai Textile Co., Ltd. Institute, introduced the practice and feelings of Luthai's deep integration and promotion of intelligent manufacturing. Liu Zhengqin believes that the informatization of data is the basis of intelligent manufacturing, and the integration of the two is the key to intelligent manufacturing. People-oriented is the beginning of intelligent manufacturing. Luthai integration integrates data on technical processes, business management, and customer information over the past 30 years, and has built a six-dimensional smart big data platform such as planned scheduling, production coordination, quality control, resource management, interconnection, and decision support. Based on the big data platform, mobile Internet technology, smart logistics, cloud computing, and other depth to achieve the integration of the two, to promote the implementation of intelligent production, from large-scale manufacturing to large-scale customization transformation, to achieve rapid response and accurate delivery goals. With the help of smart machines, people's potential can be better utilized, making manufacturing companies more attractive and attractive. According to reports, at the current stage, the idea of Luthai's intelligent work is to develop data analysis and decision software, collect, analyze, and make decisions on processes, processes, and management data; position logistics, lay the foundation for the realization of the Internet of Things; modular development, and implementation in stages , Do what it takes to be smart and not smart.
Xiang Zhong, an associate professor of the School of Mechanical and Automatic Control at Zhejiang Sci-Tech University, made a report entitled "Weaving Zhilian United Network Weaving Factory of the Future." He said that creating a weaving and weaving machine interconnection platform, a large-scale personalized product customization platform, and a network collaborative manufacturing platform are the trends for the development of Zhilian Network weaving. Textile weaving factories should promote the mobile Internet, cloud computing, big data, and the Internet of Things. Combined to help companies expand their international and domestic markets. It is worth noting that at present, the domestic weaving network weaving development is facing difficulties in market, production, cost, resources, environmental protection and other aspects. The industry also has weak standards, poor information, random processes, chaotic plans, raw material inventory and decision-making. , quality control and other issues.
Xiang Zhong stated that the construction of information model for textile weaving equipment is the basis for the digitization of the weaving process and the standardization of the core Zhilian network weaving construction program. The construction of an intelligent manufacturing workshop shall focus on the interconnection and interoperability between different brands, types, and models. Operational problems. For example, in the future, the round machine intelligent manufacturing solution will realize interoperability through round machine equipment, online inspection and marking of fabrics, flexible logistics distribution, industry-specific robot development, etc. to realize machine substitution, build a factory interconnection platform, and achieve online information collection and quality online. Detection, big data mining through factory informationization and digitization. Through the analysis of the case of Zhilian's network weaving, Xiang Zhong put forward six development measures of Zhilian Network weaving. The first is to strive for special support from government policies, funds, and entrepreneurship; the other is to improve the hardware environment for the development of the Internet textile industry from four aspects: network facilities, data centers, public platforms, and logistics networks; and thirdly, cultivate a group of national influencers. The “Smart Network Weaving” enterprises have strengthened the development and promotion of typical application demonstrations, and used social resources as input for demonstration applications to accelerate the expansion of industries. The fourth is to establish “Zhilian Network weaving” industrial concentration areas, highlighting the effect of industrial clusters and promoting areas. Economic development; Fifth is to strengthen the training of textile talents on the Internet, bring together high-end talents to lead and accelerate the development of the Internet. The sixth is to strengthen cooperation in the production, research and development of related fields in quality weaving, and carry out technical exchanges.
Wang Jing, general manager of Shandong Jinan Yongxin New Material Technology Co., Ltd. focused on the construction plan and vision of Yongxin's smart manufacturing plant. Wang Jing said that as a high-end R&D and production enterprise for domestic biomedical materials, the company's products are unique in high-end medical and health care, healthy retirement, and maternal and child care due to their unique features such as antibacterial, antibacterial, hemostatic, and moisturizing. Good prospects for development. According to Wang Jing, at present, the company has initially built a new model of order-driven flexible and intelligent spunlace nonwovens production, covering “a center, three platforms, and four standard systems”. The intelligent manufacturing central command and dispatch center is under construction as the brain and nerve center of the smart factory. It can uniformly schedule the whole process of production and operation, and achieve data coordination with MES and ERP to open data islands and realize interconnection and intercommunication of data across the entire plant; The intelligent equipment monitoring under construction can be integrated with a series of high-sensitivity sensing devices and high-precision quality on-line detection systems to achieve accurate detection of equipment status, product quality, real-time feedback, on-line diagnosis and intelligent correction under high-speed production conditions. In the next stage of development, Yongxin Company will continue to vigorously develop customized ERP systems, develop and apply multi-joint industrial robots, and develop and apply a full-process smart spunlace production line and an intelligent warehousing and logistics equipment system. Wang Jing hopes that when cultivating professional talents in the industry, domestic textile colleges and universities must also strengthen the cultivation of their intelligent technologies, key manufacturing technology development capabilities and operation and maintenance capabilities, and master the core strengths of independent intellectual property rights.
Li Hui, general manager of the clothing supply chain of Sanliuyi (China) Co., Ltd., reported the situation of collaborative network design/manufacturing projects in the enterprise group based on the supply chain. He said that it is not easy to find a supplier of intelligent manufacturing solutions that matches the vision of the project. This is a pain point for Sanliuyi Company. In 2025, the total scale of the sports industry will reach 700 million yuan, and the industry has great potential for development. However, the current shoe and clothing industry is burdened with three major mountains of labor reduction, industrial transfer, and information islands. As labor-intensive enterprises, the age-appropriate labor force is gradually declining. With the industrial transfer, workers must achieve employment in their homes. These real problems require the Internet. Collaborative manufacturing to solve. Business collaboration, information collaboration, design collaboration, and supply collaboration are the four cornerstones of cross-regional network collaborative manufacturing. Support for smart equipment, big data-related technologies, and integration of government, industry, research, and so on are indispensable. “Inter-regional collaborative network manufacturing requires the support of smart devices, industrial Internet, big data, and cloud platforms, and achieves the goal of low inventory and zero inventory in the garment industry chain through collaborative web manufacturing and big data. The interconnection of the whole industry chain, as a Chinese brand, we hope to unite with China's software suppliers and truly move toward the world.We have an urgent need for big data and cloud platforms in terms of shoe materials. After realizing cross-regional network collaboration, we realized From the R&D of the brand to the chain of retail terminals, we should be at the middle of the smile curve. We need to use smart manufacturing to achieve upgrades, so-called flexible manufacturing and retail transformation. Our goal is to make flexible manufacturing from Brand design to store sales are completed within 30 days, which is a challenge that we face for ourselves.The future layout of Sanliuyi Company will not only focus on the domestic market, but also focus on the world. Can truly land, become an international company." Li Hui said.
Han Lixin, deputy chief engineer of Beijing Institute of Machinery Industry Automation Co., Ltd., pointed out in his report “Intelligent Manufacturing Assisting Enterprise Innovation Transformation” that intelligent manufacturing is a big concept and is a deep integration of a new generation of information technology and advanced manufacturing technologies. The optimization and integration of all aspects of the entire lifecycle of design, weaving and services, and the corresponding integration of relevant systems aim to continuously improve the product quality, efficiency, and service level of enterprises, reduce resource consumption, and promote manufacturing innovation, green, coordination, openness, and shared development. . The architecture of the smart factory is mainly composed of the enterprise life cycle management and product life cycle management. The life cycle management also requires the R&D platform, production and transportation work platform, and service platform to realize. When it comes to the construction of smart factories, he said that the three main points of planning ahead, laying a solid foundation, and integrating well should not be overlooked. At the same time, Han Lixin also introduced the application of several hot technologies such as cloud computing, big data, industrial Internet and artificial intelligence in smart factories. The intelligent manufacturing of the North Office mainly covers three levels of integrated production lines, digital workshops, and intelligent factories. At the same time, he shared the “Polyester Filament Melt Spinning Smart Manufacturing Digital Workshop” project, a chemical fiber based on intelligent logistics technology. Post-spinning production system case.
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